CO2 to MeOH My: Startups Collaborating on Carbon Recirculation to Create Industrial Hydrogen

Feb. 27, 2025
Oxylus Energy will work with hydrogen fuel cell solutions firm Element 1 Corp. to explore the use of the former’s green methanol as a feedstock for the latter's hydrogen production.

A circular carbon-to-green chemical company which started with research at Yale University is now working to commercialize its CO2-to-methanol application.

Oxylus Energy will work with hydrogen fuel cell solutions firm Element 1 Corp. to explore the use of the former’s green methanol as a feedstock for green hydrogen production. Hydrogen is a light, energy-dense gas which contains no carbon in its molecular chain, but producing it without carbon impacts is challenging.

Originally known as Carbon Loop at Yale, Oxylus Energy is working on “carbon recirculation,” or taking CO2 emissions and using its form of electrolysis to convert the carbon into green chemicals such as methanol (formula known as MeOH). The latter, like ammonia, is a low-carbon energy resource which can used in shipping and other industries.

By integrating Oxylus’ carbon recirculation to methanol with Element 1’s hydrogen generation, the two companies say they aim to create a scalable, low-carbon energy solution for applications where grid independence, flexibility, and emissions reduction are critical.

"Our vision at Oxylus Energy is to create a circular economy for carbon dioxide," CEO Perry Bakas said in a statement. "By working with Element 1, we are exploring a high-impact opportunity to transform industrial CO₂ emissions into a clean hydrogen supply chain."

If and when Oxylus and Element 1 validate the research, the partnership could provide industrial customers with an efficient way of repurposing CO2 into methanol and into useful hydrogen. Hydrogen can be a fuel for power generation and feedstock in petrochemical production and low-emission fuel-cell transportation.

“By using methanol made from recycled CO₂, the commercially-deployed methanol-to-hydrogen products offered by Element 1 provide immediate benefit in emissions reduction—not only with respect to reducing GHG, but also eliminating other harmful engine pollutants including PM (particulate matter), Nox (nitrogen oxide), and Sox (sulfur oxide),” Bakas said.

Last year, the World Economic Forum named Oxylus Energy as top innovator in its Carbon Capture and Utilization Challenge.

In 2021, a $100 million gift from FedEx helped fund Yale University’s new Center for Natural Carbon Capture.

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About the Author

Rod Walton, EnergyTech Managing Editor | Senior Editor

For EnergyTech editorial inquiries, please contact Managing Editor Rod Walton at [email protected].

Rod Walton has spent 15 years covering the energy industry as a newspaper and trade journalist. He formerly was energy writer and business editor at the Tulsa World. Later, he spent six years covering the electricity power sector for Pennwell and Clarion Events. He joined Endeavor and EnergyTech in November 2021.

Walton earned his Bachelors degree in journalism from the University of Oklahoma. His career stops include the Moore American, Bartlesville Examiner-Enterprise, Wagoner Tribune and Tulsa World. 

EnergyTech is focused on the mission critical and large-scale energy users and their sustainability and resiliency goals. These include the commercial and industrial sectors, as well as the military, universities, data centers and microgrids. The C&I sectors together account for close to 30 percent of greenhouse gas emissions in the U.S.

He was named Managing Editor for Microgrid Knowledge and EnergyTech starting July 1, 2023

Many large-scale energy users such as Fortune 500 companies, and mission-critical users such as military bases, universities, healthcare facilities, public safety and data centers, shifting their energy priorities to reach net-zero carbon goals within the coming decades. These include plans for renewable energy power purchase agreements, but also on-site resiliency projects such as microgrids, combined heat and power, rooftop solar, energy storage, digitalization and building efficiency upgrades.